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Asset Integrity and Corrosion Solutions

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Asset integrity and corrosion solutions maximize asset life—safely and reliably

Audubon’s asset integrity and corrosion solutions ensure long-term asset performance, which is critical to maximizing value, profitability, and return on investment. Another crucial aspect is adhering to increasingly stringent regulatory standards. Working with a trusted, experienced partner can help you efficiently navigate these challenges and take advantage of new and emerging opportunities for asset optimization.

For decades, clients have trusted Audubon to increase safety, improve reliability, reduce risk, and extend the productive life of their assets—all within regulatory parameters. Whether you want to create a new asset or need to improve existing operations, we can collaborate on a fit-for-purpose, comprehensive integrity and corrosion solution that meets your objectives.

In each project, our dedicated professionals integrate proven proprietary asset integrity and corrosion processes, advanced technology, and deep expertise in critical infrastructure like pipelines, on-grade storage tanks, and facilities operations. As a result, you receive data-driven insights that maximize operational efficiency, asset value, and profitability while remaining compliant and minimizing risk.

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Regulatory compliance
  • Jurisdictional analysis and determination
  • Operations & maintenance (O&M) manual programs per 49 CFR Parts 192 and 195
  • Compliance program development
  • Pipeline safety audit support
Integrity management
  • Written programs per 49 CFR Parts 192 and 195
  • Gap analysis for existing programs
  • Maximum operating pressure (MOP) & maximum-allowable operating pressure (MAOP) verification programs
  • High-consequence area (HCA) & class location analysis
  • Emergency flow-restricting device (EFRD) & leak-detection capability analysis
  • Preventative & mitigative measures programs
  • Risk analysis and prioritization
  • Assessment programs (hydrostatic, pigging & external corrosion direct assessment [ECDA])
  • Engineering critical analysis (ECA)
Operations & maintenance

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Pipeline integrity software solutions

Extending the life of aging asset infrastructure is a critical challenge for the energy and utilities industry. Our end-to-end data-driven solutions ensure that your assets stay safe, compliant, and productive.

Corrosion protection

Corrosion protection of regulated natural gas pipelines, hazardous liquid pipelines, and breakout storage tanks is mandated by 49 CFR Parts 192, 193 & 195, Requirements for Corrosion Control, for both new construction and existing pipeline facilities. Audubon offers a range of corrosion engineering services to protect your below-grade pipelines and on-grade storage tanks against corrosion.

Our corrosion protection design, construction management, and testing services help safeguard pipeline facilities while adhering to regulatory requirements. We have experience in detection, analysis, and mitigation of interference caused by foreign pipelines, stray currents, or any other current sources. We also have extensive experience in cathodic protection, including inspection and assessment of internal and external surfaces of water transmission pipelines, water storage tank internals, cooling water systems, and marine structures. As corrosion specialists, we record, archive, and make recommendations that preserve material assets and extend their lifecycle.

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External corrosion
  • Pipeline & facility cathodic protection design
  • Cathodic protection system installation & commissioning
  • AC interference analysis & mitigation design
  • ECDA programs
  • Material specification & selection
  • Coating specification & selection
  • Corrosion monitoring programs
  • New-construction testing & inspection
Internal corrosion
  • Monitoring & mitigation program development
  • Inhibitor effectiveness monitoring
  • Sampling analysis
Operations & maintenance
  • Field inspection & data gathering
  • Stray-current interference testing
  • Indirect & direct assessments
  • Non-destructive testing (NDT) services
  • Atmospheric coating surveys
  • GIS database record management & hosting
  • Compliance program management
  • Leak detection

Project experience

Kremlin Cathodic Protection System | Audubon Companies

OIL & GAS PIPELINES

Kremlin Cathodic Protection System

Enid, Oklahoma

Breakout Tank Cathodic Protection System | Audubon Companies | Project Management of Oil and Gas Pipelines

OIL & GAS PIPELINES

Breakout Tank Cathodic Protection System

Pyote, Texas

Regulatory Compliance & Asset Management | Audubon Companies

OIL & GAS PIPELINES

Regulatory Compliance & Asset Management

Coyanosa, Texas

P5 Pipeline ECDA | Audubon Companies | Project Management of Oil and Gas Pipelines

OIL & GAS PIPELINES

P5 Pipeline External Corrosion Direct Assessment (ECDA)

Corpus Christi, Texas